You can get 80% of the benefit with a single spreadsheet (or notebook) + a repeatable routine. The key is separating *materials*, *work-in-progress*, and *ready-to-sell*—and having one place where numbers get updated the same way every time.
1) Track these 4 categories (minimum viable inventory)
Use one tab per category in a spreadsheet, or four pages in a notebook:
- Raw materials (fabric, beads, yarn, hardware, blanks, resin, etc.)
- Packaging & shipping (mailers, boxes, labels, tape, thank-you cards)
- Work in progress (WIP) (items started but not sellable yet)
- Finished goods (sellable items by design/variant)
Optional (only if it matters for you): Event/display supplies (tent weights, hooks, tablecloths). These don’t sell, but they can derail a market day if missing.
2) Give everything a simple SKU/naming rule
Keep it human-friendly; consistency matters more than perfection.
Example pattern:
- Finished item:
BRACELET-DAISY-BLU-S (type–design–color–size)
- Material:
CLASP-SILVER-12MM
This prevents “blue daisy bracelet” vs “daisy bracelet (blue)” becoming separate lines.
3) Spreadsheet columns that actually work
Raw materials
- Name/SKU
- Unit (each, yard, gram, spool)
- Qty on hand
- Reorder point (ROP)
- Reorder qty (the typical amount you buy)
- Supplier + link
- Lead time (days)
- Notes (used in best sellers, substitutes)
Finished goods
- Item/SKU
- Variant (size/color)
- Qty ready
- Par level (target “ready” quantity)
- Location (bin/tote/market box)
- Price
- Notes (best seller, seasonal)
WIP (simple)
- Item/SKU
- Stage (cut/sewn/assembled/curing)
- Qty in WIP
- Next step
4) Set reorder points (simple formula)
A practical reorder point:
ROP = (average use per week × lead time in weeks) + safety buffer
Safety buffer rules of thumb:
- Best sellers: + 1–2 weeks of use
- Long/uncertain supplier lead times: bigger buffer
- Cheap-but-critical items (e.g., clasps, thread): buffer higher than you think
If you don’t know “average use,” estimate from the last 4 market/online weeks and refine later.
5) Use “par levels” for finished goods (instead of complex forecasting)
For each top design/variant, set a par level: how many you want ready at any time.
Example:
- Daisy bracelet blue (best seller): par = 12
- Daisy bracelet pink: par = 6
- Slow mover: par = 2
Then your weekly making list becomes: Make (par − qty ready).
6) Basic workflow (so numbers stay accurate)
Weekly routine (15–30 minutes)
- Restock check: Filter materials where
Qty on hand ≤ ROP → create shopping list.
- Build list: For finished goods, calculate
Need to make = par − qty ready for top sellers.
- Quick spot-count: Only count “A items” (best sellers + critical materials). Don’t try to count everything every week.
After each making session (2–5 minutes)
- Subtract materials used (or subtract using a standard “recipe,” below)
- Move items from WIP → Finished when they become sellable
After each selling day/order batch
- Subtract finished goods sold
- Update packaging used (mailers/labels) if it’s a common stockout
7) Speed trick: “recipes” (bill of materials) for your popular designs
For each best seller, write a tiny recipe card in your sheet:
- 1 clasp
- 20 beads
- 1 charm
- 0.5m elastic
Then when you make 10 units, you can subtract materials in one go (10 clasps, 200 beads, etc.) instead of guessing.
8) Market day workflow (pre / during / post)
Pre-market pack
- Create a Market Pack List (tote-by-tote)
- “Transfer out” quantities from Finished Goods to a Market Box location (even if it’s just a note)
During market
- Track sales with a simple tally by SKU (paper sheet works)
- If using Square/Stripe, make sure item names match your SKU rules
Post-market reset (same day if possible)
- Count what’s left in each tote
- Update finished goods quantities (sold = taken − returned)
- Note requests you heard repeatedly (sizes/colors) → adjust par levels
9) Online order workflow (simple and reliable)
- Keep a “Sold / to ship” bin separate from general inventory
- When an order comes in:
- Pick item → move to Sold bin
- Mark 1 unit deducted (or deduct at shipment time—just be consistent)
- Ship
- Do a quick packaging check weekly (mailers/labels/tape)
10) Keep it from becoming a chore
- Start with top 20% of items that cause 80% of stockouts/sales.
- Do one full count per quarter, not constantly.
- If you skip updates for a week, don’t abandon the system—just do a quick recount of best sellers and critical materials and continue.
If you share what you sell (jewelry, soap, candles, sewn goods, etc.) and where you sell most (markets vs online), I can suggest a starter template (columns + example par levels + recipe structure) tailored to that product type.